3rd April 2025

How to stay ahead of the curve: Options for dust monitoring that can reduce costs and downtime

Paul Keeling Business Development Manager - CEMS & Industrial Applications

Our expert, Paul Keeling, explore the significance of dust abatement strategies, the role of certified emission monitoring, and highlight the advantages of certified monitoring equipment.

Implementing a robust dust abatement plan is crucial for industrial facilities aiming to reduce particulate emissions and comply with environmental regulations. Central to this plan is the integration of certified emission monitoring systems, which ensures accurate measurement and control of dust levels. We explore the significance of dust abatement strategies, the role of certified emission monitoring, and highlight the advantages of employing EN 15859-certified products like the Sintrol S304QAL series.  

Why is a Dust Abatement Plan essential? 

Dust abatement plans are designed to mitigate the release of particulate matter from industrial processes, thereby protecting air quality and ensuring worker safety. Effective dust control minimises health risks associated with airborne particles and helps facilities adhere to environmental standards. Moreover, proactive dust management can prevent equipment malfunctions and reduce maintenance costs.  

What is certified emission monitoring and why is it important? 

Certified emissions monitoring involves the use of instruments that have undergone rigorous testing to meet specific performance standards. These monitors provide accurate and reliable data on dust concentrations, which is vital for demonstrating compliance with environmental regulations. Certification ensures that the monitoring equipment performs consistently under various operating conditions, offering confidence in the reported emission levels.  

How Does EN 15859 Certification Benefit Smaller Plants? 

EN 15859 is a European standard that specifies performance criteria and test procedures for filter dust monitors and filter leakage monitors used in stationary sources.  

This certification is particularly advantageous for smaller plants as it allows them to install monitoring equipment tailored to their specific needs without the complexity and cost associated with higher-level certifications. By choosing EN 15859-certified products, smaller facilities can ensure compliance with current regulations and prepare for future, more stringent environmental standards. Additionally, these certified products have undergone comprehensive testing by independent third parties, ensuring their quality and functionality.  

What Are the Differences Between Filter Leakage Monitors and Filter Dust Monitors? 

Filter leakage monitors and filter dust monitors serve distinct functions within dust abatement systems:  

  • Filter Leakage Monitor: This device indicates potential issues with dust arrestment plants by detecting changes in emission levels or dust pulses caused by the cleaning process. It provides an early warning of filter malfunctions, enabling timely maintenance.  
  • Filter Dust Monitor: Capable of being calibrated in mass concentration units (mg/m³), this monitor measures the actual dust concentration, allowing for precise control of dust abatement processes and ensuring emissions remain within permitted limits.  

Understanding these differences is crucial for selecting the appropriate monitoring equipment for a facility’s specific requirements.  

I want to future-proof my operations against further legislation. What are my options? 

By investing in EN 15859-certified equipment, plant operators can stay ahead of regulatory changes, avoid costly retrofits, and demonstrate a strong commitment to environmental responsibility. For example, the Sintrol S304QAL series, comprising the S304QAL-L (Filter Leakage Monitor) and S304QAL-D (Filter Dust Monitor), is designed to meet the EN 15859 standard, offering several key benefits:  

  • Regulatory compliance: Adhering to EN 15859 ensures that the equipment meets established performance criteria, aiding facilities in maintaining compliance with environmental regulations. 
  • Advanced technology: Utilising Inductive Electrification Technology, these monitors provide accurate detection of Total Suspended Particles (TSP) with minimal sensor contamination and temperature drift.  
  • Ease of installation and use: Featuring a one-sided setup with no alignment needed and an intuitive Auto-Setup function, the S304QAL series allows for quick commissioning, typically within 10 minutes.  
  • Low-maintenance: With no consumables required and minimal cleaning needed, these monitors offer a cost-effective solution with reduced operational downtime.  
  • Versatile output options: The S304QAL-L model provides relay output, while the S304QAL-D model offers an isolated 4–20 mA output, catering to different integration needs.  

By investing in the Sintrol S304QAL series, plant operators can enhance their dust abatement strategies, ensure compliance with environmental standards, and demonstrate a commitment to sustainable operations.  

Incorporating certified emission monitoring into a dust abatement plan is not only a regulatory necessity but also a proactive measure to safeguard environmental and human health. Selecting EN 15859-certified equipment, such as the Sintrol S304QAL series, provides facilities with reliable, accurate, and cost-effective solutions for managing dust emissions effectively. 

If this article raised any questions for you, don’t hesitate to get in contact with our expert, Paul Keeling, at paul.keeling@et.co.uk

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